From Factory Floor
to Customer Drive
End-to-end intelligent IT services for automotive OEMs, Tier-1 suppliers, and dealer networks. We connect every stage of your value chain with AI-powered precision, SAP-grade reliability, and full data sovereignty.
Every Role in Your Automotive Ecosystem — Connected
Whether you're an OEM plant manager, a national dealer controller, or a supply chain head, our solutions are purpose-built for your exact operational context.
Full plant-floor digitization: production scheduling, real-time OEE, traceability from stamping to shipping, SAP ERP integration with .NET Core middleware, and quality gates at every station.
Factory-to-dealer daily sync, inventory search, hold & release workflows, vehicle audit trails, offer and voucher management, financial services integration, and service scheduling portals.
Safety Connect, Service Connect, Drive Connect, Remote Connect, and Wi-Fi Connect platforms. Budget calculators, parts & accessories e-commerce, insurance integration, and service center locators.
End-to-end supplier containment workflows, defect type management, subsystem integration, class-rank-zone management, and responsible shop tracking across multi-group organizations.
AI-powered inspection dashboards, problem follow-up sheets, defect breakdown reports, sequence reports, rank reporting, and test management — all accessible via web and mobile.
Real-time GPS tracking from plant gate to dealership, automated hold and release notifications, RFID integration, logistics partner API connectivity, and last-mile visibility dashboards.
Every Shop. Every Station. Every Decision — Automated.
Our AI layers sit directly on your production stations, communicating in real time with your MES, SAP, and quality systems — from raw stamping to final vehicle dispatch.
AI scheduling for coil feeding, material grade verification, and die setup validation with IoT sensors.
Automated coil transport tracking and conveyor flow balancing with predictive maintenance alerts.
Tension monitoring with real-time AI adjustment to prevent material defects and scrap generation.
Press force analytics, die wear prediction, and per-stroke quality tracing with part serialization.
Computer vision part sorting, stacking verification, and kanban-triggered delivery to welding shop.
ML model prevents unplanned downtime by predicting die failures 72h ahead.
Every stamped panel traceable to coil batch, shift, press cycle, and operator.
Availability, performance, and quality metrics visualized on plant-floor displays.
Seamless production orders, quality notifications, and material movements in SAP.
Robotic assembly sequencing with AI-guided fixture verification and body-in-white accuracy checks.
Weld current/time/force monitoring, spatter detection via computer vision, and weld nugget quality scoring.
Gap and flush measurement AI with automated pass/fail gates and rework queue generation.
360° laser scanning and AI defect classification with full digital twin body comparison.
Automated body release to paint conveyor with SAP production order update and quality gate sign-off.
Pre-treatment chemical monitoring with AI-controlled dosing and surface cleanliness scoring.
ED coat thickness monitoring, bath chemistry AI, and adhesion prediction modeling.
Seam sealer robot path AI, mid-coat color matching, and spectrometer-based quality control.
Electrostatic spray parameter optimization and gloss/DOI measurement with automated rejects.
Oven cure profile AI, energy optimization, and post-cure defect inspection via UV imaging.
JIT/JIS parts sequencing, supplier barcode/RFID scan, and shortage alert management system.
AI-guided torque tool management, fastener traceability, and error-proof assembly verification.
Pick-to-light guidance, variant management AI, and ergonomic workstation adjustment automation.
Wire harness routing AI, ECU programming automation, and CAN bus diagnostics integration.
Vehicle rollout with automated end-of-line checks: fluid levels, lights, ADAS calibration.
360° computer vision defect detection, gap & flush AI, paint defect classification at line end.
NVH analysis, brake test AI scoring, headlight aiming, and water-wade simulation monitoring.
Digital vehicle birth certificate, compliance docs, CO2 certificate, and homologation package.
Automated hold triggers, root-cause AI, cross-functional task assignment, and clearance workflow.
Transport management system integration, VIN-to-dealer mapping, and real-time carrier tracking.
Porosity detection AI, metal flow simulation, and die casting process parameter optimization.
Press force signature analysis, grain flow AI inspection, and dimensional SPC with auto-alarms.
CNC tool wear prediction, surface roughness vision, and CMM data integration for SPC control.
Torque traceability, EOL hot test AI analysis, and leakage detection with digital twin validation.
NVH baseline AI, emissions compliance check, and automated quality gate sign-off to logistics.
Cell grading AI, module assembly torque tracing, thermal management system integration, and SOH prediction.
BMS integration testing, coolant leak detection vision, and HV safety compliance verification automation.
Winding quality AI, magnet placement vision, and motor efficiency testing with predictive quality models.
NVH analysis for e-drivetrain, gear mesh quality AI, and HV wiring harness continuity testing.
DC fast charge cycle validation, OTA flash verification, range calibration, and ADAS EV-specific tuning.
Five Pillars of Customer Connectivity
Deliver a seamless ownership experience from day one — built on secure, cloud-native microservices that integrate with your existing telematics platforms.
Emergency SOS, automatic collision alert, stolen vehicle tracking, and roadside assistance dispatch.
Remote diagnostics, maintenance reminders, DTC analysis, service scheduling, and health score reporting.
Trip analytics, eco-score, driver behavior insights, geofencing alerts, and fuel/range optimization.
Remote start, climate preconditioning, lock/unlock, find-my-car, and in-vehicle notifications via app.
In-vehicle hotspot management, parental controls, data plan billing integration, and usage dashboards.
Everything a Customer Needs — One Unified Platform
Live dealer stock with AI recommendations based on budget and preferences.
Map-based dealer locator with real-time service availability and ratings.
Personalized promotion engine, voucher validation, and loyalty point management.
AI-powered "What fits my budget?" with EMI calculator and financing scenario comparison.
VIN-matched parts e-commerce with fitment verification and OEM catalogues.
Integrated loan application, insurance quotes, and leasing options with digital signing.
Real-time service slot booking, advisor assignment, and automated service reminders.
Immersive 360° virtual walkthrough of production facilities for customer trust building.
Intelligent Services Built for Scale & Speed
A complete portfolio of enterprise IT services — each one pre-adapted to automotive-specific workflows, compliance requirements, and integration patterns.
Deploy autonomous AI agents that execute multi-step production, procurement, and quality workflows without human intervention — reducing processing time by up to 85%.
AI extraction from inspection reports, supplier invoices, customs documents, and engineering specs — structured into your ERP/CRM with 99.2% accuracy and full audit trails.
Real-time surface defect detection, dimensional measurement, and assembly verification at line speed — replacing inconsistent manual inspection with 98%+ accuracy AI models.
Executive dashboards, predictive demand forecasting, dealer performance analytics, and warranty cost prediction — turning operational data into strategic decisions in real time.
Strangler-fig modernization of legacy systems, RESTful/GraphQL API layer creation, and event-driven integration using .NET Core, MuleSoft, and Apache Kafka.
Design and operate hybrid cloud architectures that keep critical production data on-premise while leveraging public cloud elasticity for analytics, mobile apps, and IoT platforms.
Decompose monolithic ERPs into reusable modules — enabling rapid feature deployment, vendor independence, and seamless third-party app composability across your dealer/plant network.
Create live digital replicas of plants, vehicles, and supply chains — enabling remote monitoring, predictive simulation, and what-if scenario planning with millisecond data refresh.
Cross-platform apps for dealers, field engineers, and customers — with offline capability, biometric auth, push notifications, and native integration to vehicle telematics APIs.
Source code archaeology, legacy tech stack reverse engineering, and complete replatforming — rescuing business-critical applications from end-of-life environments.
Round-the-clock NOC/SOC operations, SLA-backed incident management, patch management, and dedicated automotive IT specialists — ensuring zero unplanned downtime on production systems.
Automated SAST/DAST scanning, CVE remediation, framework version migration (e.g., .NET 4.x to 8.0), and compliance hardening for ISO 27001, SOC 2, and IATF 16949.
Real Automotive Transformations, Real Numbers
From global OEMs to regional Tier-1 suppliers — our solutions consistently deliver measurable business outcomes within the first 90 days of go-live.
Replaced 12 manual inspection stations with a computer vision system detecting surface defects, weld quality, and gap deviations at 100% throughput — zero line slowdown.
Implemented a .NET Core middleware layer bridging a 15-year-old MES to SAP S/4HANA, enabling real-time production orders, quality notifications, and supplier invoicing automation.
Built a complete EV battery manufacturing intelligence platform covering cell grading, pack assembly AI, BMS testing, and digital twin-based quality simulation — deployed on Azure hybrid cloud.
Outcome-Driven Mutual Win-Win Costing
We've replaced the outdated estimation-first engagement model with an outcomes-first commercial framework — where our success is directly linked to your measurable business results.
Vendors lock in a price based on hours and resources — not outcomes. Any change triggers a change order.
Vendor profit comes from billing hours — creating no incentive to automate, innovate, or deliver faster.
Overruns, delays, and underperformance are absorbed by your budget — not the vendor's.
Projects go live with no contractual commitment to cost reduction, throughput gain, or quality improvement.
We define measurable KPIs upfront — defect rate, production throughput, cost per unit — and price based on value delivered.
We share both upside (gain-sharing on efficiency savings) and downside (penalty clauses if KPIs are missed).
Phased delivery with milestone-based payments — you only pay for value that has been proven in your environment.
Every engagement includes a 90-day post-live review with contractually committed business KPI targets and remediation SLA.
4-week paid POC to validate AI/automation ROI on a real production use case — zero long-term commitment required.
End-to-end solution deployment with contractual business KPIs, phased payments, and 12 months post-live support.
Multi-year engagement with gain-sharing, embedded teams, continuous innovation sprints, and executive-level governance cadences.
Major Business Problems Solved with 100% Data Privacy
Every AI model we deploy runs within your infrastructure boundary. No data leaves your environment. No third-party LLM sees your production data. Your IP stays yours — always.
Manual visual inspection misses 15-30% of surface defects. Escaped defects reach dealers or customers — causing warranty claims, recalls, and brand damage worth millions annually.
Deploy edge AI cameras on your existing line. Models trained exclusively on your defect library run on your hardware. Zero cloud dependency. 98.7% detection rate. All data stays on-site.
A single unplanned line stop costs automotive plants ₹25-40 lakhs per hour. Reactive maintenance cannot prevent sudden equipment failures driven by wear, vibration, or thermal drift.
Vibration, temperature, and current signature analysis running on your OT network. Predicts failure 48-72 hours ahead. Private LLM generates natural-language work orders — fully air-gapped.
Supplier invoices, PPAP documents, inspection reports, and customs filings processed manually — creating 48-72 hour delays in procurement, quality closures, and shipment releases.
On-premise OCR + local LLM extracts, classifies, and routes documents in under 90 seconds. SAP integration pushes data directly to MM/QM modules. Your sensitive documents never leave your firewall.
Four Pillars of AI Data Sovereignty
All AI models run within your data center or private cloud. No outbound data transfer — ever.
Granular RBAC on all AI training data, inference inputs, and outputs — audit-logged and IATF-compliant.
Contractual data residency commitment — your data stays in your country, your plant, or your designated region.
All models, code, and AI pipelines are transferred to you at project close. Zero vendor lock-in. Full ownership.
Everything You Need to Move Fast
We know the pressure of an enterprise IT decision. We've structured our engagement to minimize risk and maximize speed-to-value for decision makers at every level.
Our architects map your current-state IT landscape, identify top 3 ROI opportunities, and deliver a written findings report — at zero cost and zero commitment.
Every proposal includes a phased 90-day delivery plan with milestone checkpoints, resource requirements, and contractual KPI targets — ready for board presentation.
We sign mutual NDAs within 24 hours. Our team holds ISO 27001 certification, IATF 16949 awareness, and automotive OEM-level security clearances for sensitive environments.
We integrate with whatever you have — SAP, Oracle, legacy MES, old CRMs, custom tools. Our API-first approach means your existing investments are protected and enhanced, not replaced.
A named Solution Architect, Delivery Manager, and Executive Sponsor assigned to your account from day one — not rotated offshore in month 3.
Development centers in India with support hubs in Europe and Southeast Asia — ensuring your production system gets support during your shift, not ours.
Monthly financial scorecards, milestone-based invoicing, and a joint steering committee — full commercial transparency with no hidden costs, ever.
We provide named client references from comparable automotive projects — allowing your team to conduct technical and commercial due diligence before signing.
Trusted by Automotive Decision Makers
Thanasi delivered a production-grade computer vision QC system in 11 weeks. The model accuracy exceeded our internal benchmark in the first week of live testing. The outcome-based pricing model removed all budget risk for us.
Integrating our 2009 MES with SAP S/4HANA was supposed to take 18 months. Thanasi's middleware approach cut it to 8 weeks without disrupting a single production shift. Remarkable execution.
Our EV battery yield was at 94.2% before Thanasi. Six months after deploying their AI platform, we're consistently at 99.1%. The data sovereignty approach was non-negotiable for us — they delivered on that promise completely.
Book a Strategy Discussion
Choose a time that works for you. Our automotive IT specialists will prepare a pre-call brief based on your industry, tech stack, and stated goals.
All dates shown are available for booking
We'll send a calendar invite and prep brief to your email
A calendar invite and preparation brief has been sent to your email. Our automotive IT specialist will connect with you at the scheduled time.
Start with a Zero-Risk
4-Week Proof of Value
No long-term contracts. No upfront platform fees. We run your highest-priority AI use case on your actual data in your environment — and you decide if the results justify the investment.
